Scratch type 17 project begins

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  • collins class
    SubCommittee Member
    • Dec 2004
    • 128

    #16
    Yes it was impressive to

    Yes it was impressive to see a Type XVII and a Type 212 (constructed from of all things 8 inch sewer pipe) strapped to the roof rack on top a Jetta

    Comment

    • anonymous

      #17
      Well guys it's going well.

      Well guys it's going well. First I enlarged the plans and formers.

      Then printed them out and using 3M 77 attached the formers to press board and cut them out on a scroll saw.

      Tomorrow I will start wire cutting the sections for the hull from blue foam. More tomorrow.

      Steve













      Edited By U812 on 1123311131

      Comment

      • anonymous

        #18
        Well I goot all the

        Well I goot all the wire cutting done yesterday and now I'm filling and sanding before I glass the two halves.

        More to come. Here's some pictures.

        Steve





        Comment

        • sam reichart
          Past President
          • Feb 2003
          • 1325

          #19
          man, you got that master

          man, you got that master out pretty quickly. used a hot wire tool, eh?

          looks good so far. Please keep posting th pics...it's nice to have "visual" accompanying the project.

          Comment

          • anonymous

            #20
            Sam.

            I will again soon. I

            Sam.

            I will again soon. I haven't been posting much as I have to upload to my server and then provide a link here. I'm about to start glassing the hull next.

            If that is of interest to anyone I'd be glad to put up the blow by blow details of how this is done but most of the model builders here on SC seem to know their way around the block and I wouldn't want to bore anyone too much.

            Thanks for the kind words Sam!

            Steve

            Comment

            • landlubber
              Junior Member
              • Nov 2004
              • 60

              #21
              Nice work Steve ! Please

              Nice work Steve ! Please post all the construction pics you can,Its nice seeing one scratch built and hows its done for the benefit of us newbees.

              Regards Kent.

              Comment

              • anonymous

                #22
                Kent. Thanks a bunch. what

                Kent. Thanks a bunch. what i'm going to do here is copy my posts from EZone and drop them here with the pics.

                It's just not easy on this site to do a quick post each step as I have to upload all the pictures to my server and then link it here.


                Waiting for more spackel to dry and then one final sand and it's glassing time. It will be cooler tonight in my hot garage too.

                Here's some tools of the trade for those of you trying to learn how to do this crazy stuff.

                West Systems epoxy is readily available at most hobby stores. It's pretty cheap compared to some brands out there. Strong. Sand well and stands the test of time and 100 mph against a runway. LOL! I know because I built many a jet that did just that and they were repaired and flown again.

                I'm using the fast cat here but they have a slow too. both give you plenty of working time and they next day it's ready to go.

                The glass I picked up at the hobby store too. I was to lazy to drive to burbank and get it cheaper off the bolt but I got a 2 yard X 50 inch piece of 3.6 oz. for about 25 dollars. More than enough to glass this hull with a few layers.

                I'll show the glassing process next.

                Steve





                Edited By U812 on 1123925974

                Comment

                • anonymous

                  #23
                  Should have posted these two

                  Should have posted these two first as I had thought I did.

                  It's far better than balsa fill. 6 bucks won't even get you a samll can at the LHS. This stuff sands better and finer then any I've used. 6 bucks and you get this big old can! Sands exactly the same as the foam which means no ridging.

                  Steve

                  Not much to show but this tool is really smoothing out nicely. "One more sanding pass and it's ready to glass. Then the final tweaking will begin.

                  What I've done so far is to sand and fill each side on a flat surface up against the side view. Now I've put the two together to check alignment is true and trued all that up. Sail is just on there for looks. We'll get to that later.

                  Hope all this makes sense. One thing I've failed to point out is that you must use sanding sponges on the blue foam. Straight sand paper will not work and will really tear some big holes in the foam right when you thing you got it where you want it, you'll have to fill again.

                  At the local hardware store you'll fine these. They work great. Use what they call the sand blaster for the big stuff. Then 80 grit and 120. That's fine enough because you will just glass it after that.

                  More later kids,

                  Steve









                  Edited By U812 on 1123907684

                  Comment

                  • anonymous

                    #24
                    Here she is all smoothed

                    Here she is all smoothed up.

                    Steve

                    Comment

                    • anonymous

                      #25
                      Now we move on to

                      Now we move on to glassing the hull halves. First thing is to make sure the halves are clean and free of particles.

                      Next you need to lift the halves up off the table. I used some blue foam scrap that I know is even thickness and level. I tacked them on with a bit of 3M 77 so they can be removed later in the process.

                      Then use the hull halves as a guide cut to layers each side of you glass cloth.
                      Then lightly spray the foam with 3M 77. Do not go heavy or it will eat the foam! You just need enough to get the glass to lay smooth and conform to your tool.

                      Starting at the tip and holding the other end up with your hand smooth it down so you don't get any winkles with the other hand. Then repeat this process with the other layer. Be sure to spay and coat of 3M 77 on the first layer of glass.

                      Be sure to trim each layer of glass even to the edge of the hull with a pair of scissors. Any over hang can later be flat sanded away easy.

                      Now you’re ready to mix epoxy and soak the cloth. That's next as soon as my garage cools off a bit.

                      Steve





                      Comment

                      • anonymous

                        #26
                        More.

                        http://sneill.com/type17/laying_cloth.jpg

                        http://sneill.com/type17/cloth_on.jpg

                        http://sneill.com/type17/trimming_cloth.jpg

                        More.





                        Comment

                        • anonymous

                          #27
                          And here's the hull parts

                          And here's the hull parts all glassed up. They will have to sit to tomorrow at which time I can flat sand off the flash. Then start the long proccess of spot putty and primer until it's perfect.

                          After that I'll move on to detailing it and marking those darn vent holes. Oh boy.

                          steve

                          Comment

                          • sam reichart
                            Past President
                            • Feb 2003
                            • 1325

                            #28
                            Very nice Steve! http://www.subcommittee.com/forum/icon_smile.gif

                            As you

                            Very nice Steve!

                            As you suggested with your last comments, most people think this is the tough part.
                            Ask Matt Thor or David Merriman or anone else that makes models. I bet doing the scribing for seams, hatches, limber holes, etc. is where the rubber meets the road

                            Comment

                            • thordesign
                              Junior Member
                              • Feb 2003
                              • 343

                              #29
                              It just takes LOTS of

                              It just takes LOTS of time and patience. Spend the time up front making templates for everthing that you can. It will save you a lot of time and do overs...



                              Edited By ThorDesign on 1123948251

                              Comment

                              • mylo
                                Junior Member
                                • Aug 2005
                                • 723

                                #30
                                Steve,

                                I just went through

                                [color=#000000]Steve,

                                I just went through this thread today. Fantastic. I don't know if you have read my post on "Type VIIb Plans" or not so I'll tell you that I entend on scratch building a 1]

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